A one-page report prepared on a single 11 x 17 sheet of paper that adheres to the discipline of PDCA thinking as applied to collaborative problem solving, strategy development or reporting. The A3 includes the background, problem statement, analysis, proposed actions, and the expected results.
A Production Line© representing “Actual” work progress as reported in the Loqust “Quantity Tracking” module.
The person or group that makes assignments to direct works to complete a Task. (Last Planner® in LCI terms)
A Production Line© representing the completion of a Task based on its "to date" history. ("Here is how this Task will be completed if we continue doing what we have been doing")
Literally refers to the colocation of the design and/or construction team in one place to facilitate collaboration However, the Big Room concept is more than co-location of people; it is about fostering the collaborative behavior and the work they are producing.
As a verb: “to isolate one activity from the next.” A mechanism for deadening the force of reality unfolding in a manner that is contrary to what was anticipated in the plan. For example, a capacity buffer is created by committing to complete less work than what would be achieved according to the planned capacity of the resource. If production falls behind schedule, there is capacity available for catching up. (Lean production/construction generally prefers capacity buffers to inventory buffers.)
See Split Task
See Split Task
Used to provide a reference to other enterprise Project Control systems empowering the sharing of Loqust data with other systems. e.g. Cost Code, Owner's Bid Item number...
A horizontal line on a Production Graph© representing the “Quantity at Completion” for a particular Task.
When a Successor Sequential Task is not being completed fast enough and/or a Predecessor Sequential Task is being completed too fast, the overall progress of the Operation can be compromised due to Conflict between the Two tasks. This is graphically represented by an intersection of the two respective Production Lines©.
A Predecessor Sequential Task or Milestone that prevents a Successor Sequential Task from being completed. e.g. Late material delivery may preclude an installation task; the installation task is constrained by material delivery.
A group of resouces organized to compete a Task. See Dimensions.
A characteristic of a Production Task necessary to efficiently plan and execute the task. e.g. location, crew, shift, system, size, color… Dimensions empower Production Graphs and Production Maps to provide insight to any number of production characteristics. They empower the visual answer to questions such as "Although I am on schedule, am I working in the right place?" Dimensions are the key to translating generic Production Tasks to meaningful management information.
A collection of related Dimension that can provide the basis for a Split Tasks. e.g. Location, Crew, size, color…
A collection of one or more Production Graphs® designed to provide information for specific stakeholder(s) that is shared in real time by a URL link to both licensed and unlicensed Loqust users.
An organization that controls one or more Projects.
An Last Planner System (LPS) Metric used to evaluate Planning Efficiency created as follows:
A collection of related Tasks; Groups can be created in a hierachal relationship allowing Groups to be used in re-creating a hierarchy of Tasks.
The Japanese word for continuous improvement. Kaizen has come to mean the philosophy of continuous improvement.
Japanese term meaning "signboard"; a communication tool used in JIT production systems. The signal tells workers to pull parts or refill material to a certain quantity used in production. The Loqust anaolgy is the Production Graph© that is a visual "signboard" easily understood by all construction Stakeholders.
The person or group that makes assignments to direct workers. Project Architect and ‘discipline lead’ are common names for Last Planners® in design processes; "Superintendent" or "Foremen" are common names for Last Planners® in construction processes.
The collaborative, commitment-based planning system that integrates should-can-will-did planning. It includes master scheduling and phase planning to define what SHOULD be done, lookahead planning based on constraints identification and removal (the make-ready process) to establish what CAN be done, weekly work planning based on reliable promises reflecting what WILL be done, and learning based upon analysis of PPC (comparing DID against WILL) and reasons for variance.
A general descriptor for a typical Production Line©. It is characterized by reduced production during the beginning phase of a Task due to learning curve impact; increased production during the middle phase of a Task as a crew gains competency and reduced production during the later phase of a Task due to anticipated completion impact.
The amount of time delay between a Predecessor and Successor Sequential Tasks to minimize the risk of work flow interruption. Also see Buffer.
Culture of respect and continuous improvement aimed at creating more Value for the customer while identifying and eliminating Waste.
A project schedule designed with "Pull" concepts designed to be managed and owned by individuals performing and managing the work.
An external schedule related event independent of a specific Task important to tracking work progress.
Task unit of measure used to measure work progress expressed in its native terms (e.g. Lineal Feet, pounds, cubic yards…)
A segment of a Production Line that corresponds to Non-Working Time. Typically represented as a horizontal segment of a Production Line on a Production Graph.
Time that individuals performing work on a Task would typically not work (most commonly holidays).
Represents the percentage of work accomplished on a Production Graph. Commonly used to compare work progress of Tasks with different Native Units of Measure (e.g. cubic yards, Lineal Feet, ton...)
Occurs when a Task's actual Production is in excess of its planned rate Production.
See Split Task
See Split Task
A contractual term to control payment so that it is based on the same work quantity as payment received.
A contractual term to the control payment due date to be based on the same payment received date.
Stands for Plan – Do – Check – Adjust. The cycle introduced by Walter A. Shewhart and popularized by Dr. W. E. Deming as a method of continuous improvement.
Metric used in the Last Planner System to gauge Planing Reliability. The number of planned completions divided into the number of actual completions in a given time period, usually referring to tasks in a commitment plan (e.g., a weekly work plan, a daily work plan, or hourly work plan). PPC is based on the binary assessment whether or not a task is 100% complete (“done done”). NOTE: PPC is not an earned value metric. Earned value metrics give partial credit to work underway (e.g., 20% done).
A construction acronym used to identify a weekly planning meeting during which a Weekly Work Plan is developed.
A Production Line© representing a plan to complete a Schedule Task; a Schedule Task may have one or more Plan Production Lines.
A Sequential Task that must precede a Successor Sequential Task.
Most meaningfully represented as Work Quantity expressed in its Native Unit of Measure over time such as cubic yards per day. While Production can be expressed utilizing the Normalized Unit of Measure, it is less meaningful however it does have use in illustrating certain concepts of Production Control.
When the Production of Sequential Tasks are equal, they are said to be balanced; they all proceed at the same rate. Production Lines© are balanced when they are parallel on a Production Graph©.
Used to focus on how work is planned, executed and improved. The synonym for control is direction; Control deals with future expectations.
The Loqust Production Graph displays real time, multiple Production Lines in graphical form, the vertical axis representing work or quantity and the horizontal axis representing time. The Production Graph can depict any variety of Production Lines. The Production Graph along with the Loqust Production Map are the primary Loqust visualizations of Production Control.
The Loqust Production Line is plotted on a Loqust Production Graph. It made up of a series of related quantity and time coordinates. The slope of a Production Line at any particular point is Production. Production Line can have a number of contexts to include Plan, Parent, Actual, Average, Projection and Summary. It is the basic element of the Loqust Production Graph and is fundamental to Production Control.
A Loqust Production Map displays real time, multiple Production Task statuses for any Dimension. The Production Map can depict any variety of physical representations of a project ranging from a site plan to a floor-plan. The Production Map along with the Loqust Production Graph are the primary Loqust visualizations of Production Control.
In a perfect world, Actual Productions Lines will track exactly with a Plan Production Line. However Actual Production will seldom match Planned Production. In most cases, excess production can be as bad as insufficient production. The difference between Actual and Planned is termed “Production Variance”. A Production Variance Reason allows for a general categorization of the variance allowing a company to analyze where it can improve its operations.
A Loqust metric that collects a user defined set of general reasons (No Material, Equipment Breakdown, No RFI Response, Delayed by Predecessor, Inclement Weather...) for either Over or Under Producing enabling post activity analysis of root cause issues impacting performance with a visual tool such as a Pareto Chart.
A Work Structure focused on "Look-a-head" work production to facilitate the creation of Production Control Metrics. While similar to a traditional Work Breakdown Structure (WBS) that supports traditional Project Controls such Job Cost, forecasting, estimating or CPM Scheduling, the PWS is distinctly different and created to support visual Production Control such as the Loqust Production Graph.
A set of interrelated Tasks to be executed over a fixed period and within certain cost and other limitations to achieve a specific goal.
Used to satisfy project accounting and reporting requirements. The synonyms for controls are ‘measurements’ and ‘information’; Controls deal with facts, that is with events of the past.
A Production Line© where a Task Assignee can project how an “in progress” Schedule Task will be completed. By definition the current Projection Production Line starts where the current Actual Production Line ends for a specific period. A Schedule Task may have one or more Projection Production Lines for a given period.
A method of advancing work when the next in line customer is ready to use it. A “Request” from the customer signals that the work is needed and is “pulled” from the performer. Pull releases work when the system is ready to use it.
Used to design a project-based production system in conformance with Lean principles; s a collaborative approach that includes those who are directly responsible for supervising the work on the project.
An “Order” from a central authority based on a schedule; advancing work based on central schedule. Releasing materials, information, or directives possibly according to a plan but irrespective of whether or not the downstream process is ready to process them.
A representation of work for a particular task; used to measure progress and completion of a Task.
Work Quantity at Completion minus Quantity to Date as of a specific date.
Estimated Work Quantity required to complete a Task.
Work Quantity completed for a Task as of a specific date (date sensitive).
Used to represent a nonspecific duration of time on a Production Graph© (e.g. Week 1, week 2, Week 3…) as opposed to Specific Time.
A Task Type intended to be used in the scheduling process.
A series of Tasks that must ne accomplishes in a specific sequence (e.g. excavate the foundation, pour the foundation, backfill the foundation)
Used to represent a date specific duration of time on a Production Graph© as opposed to Relative Time (e.g. 1 May, 8 May, 15 May…)
A Task that has been divided into sub-Tasks in order to provide additional Production or Project Control metrics creating a Dimensional capability. Splitting a Tasks creates a "Parent/Child" relationship. Tasks can be split multi-generationally creating grandparent/parent/child... relationships. The sum of all Child Work Quantities must equal the Parent Work Quantity; Parent and Child must have the same Native Unit of Measure.
Any individual or organization that has an interest in the progress or completion of a Project. Stakeholders can range from an individual worker to a foreman, to a project manager, to an executive, to an engineer, to an architects, or to a project owner.
A Sequential Task that must follow a Predecessor Sequential Task.
A weighted Production Line© that summarizes a selected number of detail Production Lines©whose behavior automatically mimics the detail behavior based on the weighting scheme.
A work structuring method used to balance cycle times between Sequential Tasks. Generally accomplished in 6 steps:
The Production used to create an Ideal Production Line; the Production targeted for ideally completing a Task assuming no external impacts such as learning curve, holidays or weather.
An identifiable item of work with a measurable start and end necessary to complete a Project.
The person or group that makes assignments and directs work to complete a Task. (Last Planner® in LCI terms)
A Task categorization identifying the underlying Project Controls or Production Control purpose; a Task may have one or more Task Types(e.g. Cost Controls, Billing Controls, Payment Controls, Schedule Control, inventory controls…).
A look ahead metric in the Last Planner System that gauges the percentage of all tasks in a plan for a target week, that were anticipated in an earlier plan for that target week.TA is the ratio of the number of tasks common to two sets of tasks, one set further out from- and the other closer to the tasks’ execution time, to the total number of tasks in the set closer to execution. These sets could be any number of time periods apart, in general TAj-to-I. Together with Tasks Made Ready (TMR) it characterizes the ability of the planning team to make work ready.
A look ahead metric in the Last Planner System (LPS) that gauges Planning Efficiency by expressing the percentage of all tasks in a plan for a target week, that are included in a later plan for that target week. It describes the ability of the plan(ner) to forecast (predict) accurately at one point in time what tasks will take place at another point in time in the future. TMR is the ratio of the number of tasks common to two sets of tasks, one set further out from- and the other closer to the tasks’ execution time, to the total number of tasks in the set further out. These sets could be any number of time periods apart, in general TMRj-to-I. Together with Tasks Anticipated (TA) it characterizes the ability of the planning team to make work ready. Example and illustration → see Tasks Anticipated (TA).
Occurs when a Task's actual Production is lower than its planned Production
What the Customer wants from the process. The customer defines Value.
The sequence of activities required to design, produce and deliver a good or service to a customer, and it includes the dual flows of information and material.
A team-based methodology for analyzing the current state and designing a future state for a series of events that take a product or service from its beginning through to the Customer.
See an explanation of the differences between traditional Project Controls and Production Control and how Loqust deliverers value by providing a Production Control tool.
See the value of Loqust and how it manifests in real world circumstances between a Project Manager and Superintendent while discussing production goals utilizing a Loqust Production Graph.
Placing tools, parts, production activities, plans, schedules, measures and performance indicators in plain view, This assures that the status of the system can be understood at a glance by everyone involved and actions taken locally in support of system objectives
The opposite of Value. There are seven basic types of waste including: defects, waiting, transportation of goods, motion, inventory, overproduction, and unnecessary process steps.
The commitment-level (“will”) planning step of LPS identifying the promised task completions agreed upon by the Task Assignees. The WWP is used to determine the success of the planning effort and to determine what factors limit performance. It is a more detailed level than the Look-ahead and is the basis of measuring PPC.
The process by which the Last Planner®establishes the plan for the coming period.
The movement of information and materials through networks of interdependent specialists.
The amount of work used to measure completion progress of a Task such as lineal feet, cubic yards or tons.
Relevant Note for a reported Work Quantity
Designing the production system to determine who does what, when, where and how, usually by breaking work into pieces, where pieces will likely be different from one production unit to the next. The purpose of work structuring is to promote flow and optimize system throughput by focusing on handoffs and opportunities for moving smaller batches of work though the production system.
1=Courtesy Lean Construction Institute
4=Courtesy of William Kay, Haley & Aldrich, Inc.
3=Courtsey p2sl, UCB
2=R. Arbulu, H. Choo, M Williams (2016). Contrasting Project Production Control